January 19, 2025

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Savvy Car Technicians

EV industry seen shifting to 800 volt technology

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But with most existing charging stations based mostly on 400-volt techniques, is there still an gain for automobiles with 800-volt architectures?

Authorities say sure, though autos will want an 800-volt-centered charging infrastructure to just take complete edge.

“A lot of the existing DC speedy charging infrastructure is for 400-volt vehicles,” claimed BorgWarner’s Husted. “To enable the speedier charging that 800 volt allows, the hottest era of substantial-voltage, substantial-electrical power DC rapid chargers will be necessary.”

That’s not an concern for residence charging, but the greatest-velocity public charging networks so far are minimal. Reich thinks it will be a distinct issue for highway charging stations.

“The refill has to be as fast as fueling up at a gas station,” he explained. “This is the use situation” for 800-volt charging.

Europe is viewing the rise of such networks.

Ionity is a multi-automaker partnership with a quantity of 800-volt, 350-kilowatt highway charging details.

“A 350-kW charger interprets into five to 7 minutes charging time for 100 km,” claimed Otmar Scharrer, senior vice president electrified powertrain engineering at ZF. Which is about the same time as a coffee split, he pointed out.

“This is actually a match-changer,” he mentioned. “This is one thing that will generate acceptance of e-mobility.”

According to a recent report from Porsche, it requires about 80 minutes to increase 250 miles of selection at a regular 50-kW, 400-volt station. That time drops to 40 minutes at 100 kW. If the charging plugs are cooled — including price, excess weight and complexity — that time can fall to 30 minutes, Porsche explained.

“A change to a bigger voltage is thus inevitable in the quest to accomplish charging times in the ideal corridor,” the report explained. It would tumble to about 15 minutes with 800-volt charging, the automaker mentioned.

Getting into account the time to spend, “the goal of ‘charging like filling up’ is therefore approximately in attain.”

Audi suggests the A6 Avant E-tron principle, based mostly on the identical PPE architecture as the Taycan, can take in enough energy in just 10 minutes at a quick-charging station to push about 186 miles.

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